Henglei Produces whole set equipment for full hologram procution lines, include hologram mater shooting, electronic forming, hologram embossing, lamination and coating, cutting and hologram hot stamping transfering. Our hologram machines produce hologram sticker, hologram hot stamping foil, hologram overlay, scratch off hologram and wide web holographic packaging film. In this webpage we briefly introdue how to produce holograms by our machines. For example, how to set up a production line to produce 2 millions pcs security holographic sticker in size of 15mm*15mm a day. To do this, you just need electronic forming machine, hologram hard embosser, lamination machine and automatic die-cutting machine with sheeting and slitting. We also supply more equipment for hologram hot stamping foil production, hologram scratch off hologram, etc.
There're some photoes of hologram machines below. They will help you to understand how do we make holograms. You are welcome to visit our factory or hologram training plant to see how machines running in process of production. Affordable Hologram Machinery Hologram Sticker Production Photoes Hologram Hot Stamping Machinery and Project Below information show whole set of hologram machines to produce holographic sticker from holographic master origination shooting to final hologram sticker die-cutting. Most of these machines are also used in hologram film production, hologram hot stamping foil, hologram overlay, hologram pouch, scratch off hologram. We list machines to make holographic sticker and hologram film (wide web soft hologram embosser) bellow. In the bottom of this page you can download vedio of our macines. How to Produce Holographic Sticker Step#1. Master origination shooting machine to record hologram image onto photoresist by laser. Coating silver onto photoresist master to get glass hologram origination. holographic master shooting system including 2D/3D and Dot-matrix system. 2D/3D hologram system records different color hologram image/text and layers on anti-vibration optical table through optis by He_Cd laser. Dot-matrix system records millions of small holgoram grating dots by laser beam and combines a full holgoram image which is designed on computer. Step#2. Electronic forming soft tank to duplicate hologram shim from silver coating photoresist. This electronic forming process wil produce master origination shim or small size hologram nickel shim for recombination. Step#3. Recombiantion machine to press small pcs hologram nickel onto plastic film to get big size plastic holographic master.. Usually, we will recombine dot-matrix hologram and 2D/3D hologram into 6"*6" hologram area master. 2D/3D master system also can work without recombination. After recombination, we have to coating silver onto plastic hologram master again and do step#2 job to get a big size holographic master origination. Step#4. Put holographic master origination into hard electronic forming tank to duplicate operation hologram nickel shim for hard embossing. The hard shim duplicated is strong enough for hard embossing. Step#5. To fix hologram operation shim onto hard hologram embosser to press hologram image onto PET/OPP film to get holographic foil which has metalizing layer or coating layer. Step#6. Lamination machine/coating machine to coat adhensive onto hologram embossed metallized film. Th hologram sticker foil will be lamiated with releasing liner. Step#7. Die-cutting machine to cut hologram stickers automaticly and sheeting/slitting. Step#8. To do serial numbers, etched logo, barcode by numbering machine and laser engraving machine. How to Make Narrow Web Hologram Hot Stamping(160mm width) Foil by Hard Embosser? (brief introduction) How to Make Wide Web Transparent Holographic Film and Silver,Red, Green, ... Holographic Film? How to Wide Web Hologram Hot Stamping Foil, Holographic Paper ? How to Hologram Aluminum Foil? How to Scratch Off Hologram? ......
Questions of Hologram Production: What's kind of material use to prodcue hologram sticker? Matellized PET film, Silicon liner(paper) and Adhensive How many person require to run who set line to produce hologram sticker? 2-4 staff How much water and electricity will consume every month? Less than $150 How many square meter required to set up whole line machines to produce holographic sticker? 120-200 Square meters
List of Hologram Machines 1. 2D/3D Master Shooting System 2D/3D master shooting lab includes Microprocessor-Controlled Automatic Positioning Platform and controller, Optical Table, He-Cd Laser, whole set Optics, Silver Coatings and other technology transfer. 2. Dot-matrix Master Shooting System Whole set of dot-matrix holographic master shooting machines includes high precision dot-matrix platform, 3 color separation optic head, platform controller, PC and software, Silvering, He-Cd Laser. 3. Holographic master Recombination Machine To recombine small master into big master. Small recombiner can recombine upto size 250mm*250mm. Big recombiner can recombine upto size 1500mm*650mm. 4. Electronic Forming Machine 6. Hologram Lamination 7. Hot Melt Adhensive Coating Machine 8. Wide Web Soft Embosser 9. Hologram Sticker Automatic Die-cutting Machine This machine die-cut hologram sticker precisely and fast in roll format with slitter.
holographic master Shooting System Master shooting System has two type. One is 2D/3D mater shooting System, another is Dot-matrix master shooting System. 2D/3D mater shooting System new type, simple and easy to learn There're two type of 2D/3D master shooting. One way is to shoot master by H1 glass to make hologram text or image in background. Another way is to shoot master by hologram image maker facility directly.To shoot master by hologram image maker facility directly, all forground image and background image can be shooted in same way(no need to make H1 glass for background first). It's much easily way than to make background by H1 glass. Master shooted by hologram image maker facility also is much shining and clearn without noise wrinkle than the master shooted in another way, especially, on big rainbow area. To shoot master by hologram image maker facility, we need automatic position localization equipment to locate record glass position precisely. To shoot master by H1 for background, we have to control position platform manully. Two different 2D/3D master shooting, we need two different position localization equipment, one is manual positioning equipment , another is automatic positioning equipment. We have both type master shooting technology. To shoot master by hologram image maker facility is suggested because it's easier to learn and quality of master made is better. With 2D/3D master shooting system, we can make 2D/3D, 2D, Flip-Flop, Microtext, Hidden Image, stereogram, Main euipment required for 2D/3D holographic master shooting: Laser, X Y Stage, Optics, Optical table.
Hologram laser and optics talble and optics This is the photo of He-Cd laser which is in my training room. Helium Cadmium Laser power is 60mv -100mw, 441.6nm, with control unit and power supply There're Chinese made or Japanese made laser(Kimmon,Japan) available. The laser controller is automatic. The laser power meter check the laser beam parameters. It's the breif image of He-Cd laser structure in side. Above He Cd Laser cover is removed. You can see blue beam in two side of laser. The laser beam come through the front side glass. Above He Cd Laser cover is removed. You can see blue beam in two side of laser. X Y Stage Microprocessor-Controlled Automatic X Y Stage to locate photoresist position and movement for 2D/3D, kinematic movement, flip-flop, hidden text, floating effect holographic master shooting.. Microprocessor-Controlled Automatic Positioning Equipment is 3D process machine who control the master shooting according to the pre-setting parameter. It can control position, distance and depth of hologram will be shooted and how long time glass will be exposed to laser beam when shooting. Specifications: 1.Voltage std.:-220V,50HZ, Power consumption <150W X Y Automatic stage to control photoresist movement in X Y position. X Y Automatic stage controller to set X Y position, movement distance, exposure time, pause time, etc. Lens, filter, X Y stage on optic table.
Optical Table and optics Specifications:
Optical Tables: 1200 x 1800 x 200mm, Metric M6 Holes, Isolated. Or equivalent. The vibration should be Isolated for holographic master shooting. The optical Table System should be isolated from outside environment vibration. It has to feature integrated accessories to optimize laboratory space, organization and safety. The system should have about 200mm thickness with a 1200mm width, 1800mm length and Metric M6 holes on a 25mm grid. There is a need to have casters with it as standard feature for easy mobility. Or equivalent. Whole holographic master Shooting System A. New Model 2D/3D holographic master Shooting System. It one step shooting hologram system. Turnkey of New Model 2D/3D holographic master Shooting System Consists of Equipment:
Hologram len and other optics make whole set objective and refference laser light for hologram image recording. All optics including hologram len, shutter, beam splitter, mirror, filter, magnifier, etc are set up on optical table. Blue laser beam is slipted into objective beam and refference beam by beam splitter. Laser objective and refference beam match together after the objective beam go through artwork. Hologram image is recording on photoresist. The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording. The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording.
B. Classical Old Model 2D/3D holographic master Shooting System Classical Old Model 2D/3D holographic master Shooting System take two steps to make holographic master. First step is to record image onto H1 hologram glass. Second step is to record image from H1 glass onto photoresist glass. Classical Old Model 2D/3D holographic master shooting System includes shooting system platform, Microprocessor-Controlled Automatic Position Localization Equipment. He-Cd laser and laser power; kinds of optics, kinds of chemicals for developing, fixing, bleaching glass, silvering hologram glass, other equipemnts Turnkey of Old Model 2D/3D holographic master Shooting System Consists of Equipment:
This is the photo of optical table and optics which is in my training room. The main facility on top side of photo is Microprocessor-Controlled Automatic Position Localization Equipment
The laser beam splitter seperate one beam into two beam The main difference of classical type 2D/3D Hologram system in euipment is this system need bigger need big optical tabel which size is 3200mm*1800mm and 300mm. Dia. Plano Convex Lens. The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system. 300mm. Dia. Plano Convex Lens The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system. Laser beam splitter. One laser beam is separated by beam splitter into objective beam and refference beam. Artwork is recorded onto H1 glass in first step of hologram image recording. Step One Shooting. Artwork is recorded onto H1 glass in first step of hologram image recording. The beam from 300mm. Dia. Plano Convex Lens match another objective beam. The hologram image is recorded onto H1 glass. This H1 glass is developed by chemical. There's hologram information on the glass which is shown by laser. But this hologram image is not viewable under normal light. Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master. Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master.
2D/3D holographic master shooting Classical 2D 3D holographic master sheeting, with automatic position platform which is PLC controlled Classical 2D 3D holographic master shooting system. H1 Hologram Glass developing should be done in dark room. Dark room and developing chemical New type 2D 3D Hologram system + Classical 2D 3D Hologram System
After your make hologram image onto photoresist, next step is to do silver coating onto photoresist glass. It's easy, but important step for furtther hologram production. The photoresist should be clean first. Otherwise, the silvering process will face problem. After cleaning, the photoresist will be put into small container for silvering. There's chemical in the container. We also can spray the silver onto photoresist, the result is same. The photoresist have one layer silver coating. It's ready for electronic forming to make nickel holographic master origination.
Dot-matrix master shooting machine in resolution(158 DPI, 317 DPI, 635 DPI, 1270 DPI) according to different customer's requirement., 2400 DPI also is available with customized model. Dot-matrix holographic master shooting system composed of optical, laser(15000 hours warranty), programmable controller, accurate platform, Optics bridge, computer and software. This system is intelligentized engraving system. After you load engraving data which generated and optimized by our special software, it'll work automatic. Old Dot-matrix system with He Cd laser Specifications: 1. Platform dimension: 700mmX500mmX700mm Characteristics: 1.Shape of Engraved Dot: circle or square (different model) Software: Dot-matrix Artwork Designing software which consist of very user friendly software for creating. Two Software Usage Information brochures with inbuilt help. One software for artwork design, another for engraving. - All kinds of dot-matrix type hologram Other Information: Dot-matrix holographic master origination system with square dots and smaller laser Laser, new type easy control laser with 4 color separation optics. Diode laser and laser controller. Laser beam and beam splitter Laser beam splitter and beam focus Dot-matrix engraving machine software interface and dot on photoresist.
Small holographic master Recombination Machine Small recombination machine to recombine small master up size to 220mm*220mm. PC-Controlled, automatic and simple operation with high precision 0.05mm. Hologram recombination machine. 220mm*220mm size
Hologram recombination machine working on plastic film and press hologram onto it. Hologram images recombined on plastic film. After silver coating of the film, we can make holographic master origination by electronic forming. Recombination software interface. Hologram recombination machine body and press head with hologram shim on it. Hologram recombination press and hologram recombined Hologram nickel shim for recombination and plastic film recombined.
Big holographic master Recombination Machine
New model recombination machine based on our updated technology. It can recombine big master up size to1500mm*650mm. automatic PC controlled, simple operation with high precision. It has anti-static and dust equipmentto keep the plate clean.
1. Maximum recombination area: 650mm*1550mm This is our previous old model recombination machine
Electronic Forming Machine This equipment is consisted of electronic forming tank and controller. It's designed for the replication of holographic nickel shims by means of an electroforming process. It consists of the electro-deposition of nickel on a model (silver coated glass or nickel shim master) capable of conducting electric current. When the deposition is completed, it is possible to separate the newly copied child nickel holographic master shim from the mother nickel which has an mirror hologram image Electronic forming equipment. Soft and hard tank make hologram nickel master origination and operation nickel shim. The aim of this electronic formation is to copy the hologram from photoresist glass which has hologram imaged recordred, hologram imaged recombined onto PE film, or provide enough quantity operation shims for the embossing machines. holographic master origination is made by soft tank. This nickel hologram shim is copied from photoresist. There's brown photoresist glue coating still on the surface of nickel shim. We have wash it away. Wash photoresist glue away and clean holographic master origination shim and dry it. After hologram photoresist glass master shooted by laser beam with 2D/3D master shooting system(or, hologram recombined into big size on plastic film) and slivering coating process, we have to put the hologram glass master into soft electronic forming tank to produce holographic master origination. After 90 minutes electronic forming, we'll get one hologram shim copy which is called nickel holographic master origination(mother master) from the glass master(or plastic master). Then we put the nickel holographic master origination into another hard electronic forming tank which can duplicate another piece operation hologram shim which is a little bit harder than soft shim for hologram embossing. Above photo is hologram mother master origination shim. We'll put it in hard tank to copy hologram nickel operation shim for hologrma embossing. Specifications: Small electronic tank is for duplicating small master which is used to emboss hologram sticker and big tank is duplicating big master which is used to produce hologram film.
Soft electronic forming tank to produce holographic master origination(soft) and hard electronic forming tank to produce hologram operation shim for embossing. Some electronic forming tanks can duplicate hlologram nickel shim in size of 300mm*300mm. Small Hologram electronic forming machine Specifications of hologram electronic forming machine power(controller): Big Hologram electronic forming machine(size of it can be customized design) Specifications of hologram electronic forming machine power(controller): Our company give all chemical electronic forming needed with chemical formular together. Soft tank and hard tank Tape holographic master origination for electronic forming copying Hologram mother master made after soft tank electronic forming.
Hard Hologram Embosser This machine is designed to emboss hologram. It emboss transparent polyester film, metalized polyester film, hot stamping foil without glue, of various thickness from 12 micron upwards.
Hologram Hard Embosser Mold 1 New Mode Simple Narrow Web Hard Hologram Embosser with side guide or without side guide This single control panel can adjust temperature, pressure and speed very easily. Hologram film is embossed with speed which is 1000 meters per hour. There're three cylinders for this embosser Transparent hologram film also is embossed fast with this hologram printing equipment.
Updated model also have side guide function which can improve the alignment when embossing. Updated model also have side guide function which can improve the alignment when embossing. Specifications: Hologram embosser cylinder photo Hologram Hard embosser Model 2 Auto Tension Control Narrow Web Hard Hologram Embosser Seamless hologram embosser Auto Tension Control Narrow Web Hard Hologram Equipment Characteristics: 1.Rectify a deviation and put one automatically, rewind smoothly with little deviation.. Auto Tension Control Narrow Web Hard Hologram Equipment Specifications: Seamless Hologram Hard embosser Model 3 Advance model seamless embossing hologram embosser for hologram hot stamping foil or hologram sticker in roll format This hologram embosser make embossing hologram roll in precise gap with any distance. The hologram made by this embosser have precise gap. So the hologram sticker roll or hologram hot stamping foil is suitable for simple automatic application. Hologram PET film is embossed continously with same gap precisely. Hologram PET film is embossed continously with same gap precisely.
1. Chip control, Rectify a deviation and put one automatically, rewind smoothly with little deviation less than 0.1mm
Specifications: 1. Embossing are: 155mm----165.0mm
Sticker Laminator Specifications: Hologram sticker simple laminating equipment set up. Specifications of machine controller: Equipment for hologram PET film lamination with liner paper.
Hologram coating machine for hologram hot stamping foil and holographic sticker as well. This machine has automatic side guide for unwind and rewind. The drying hot air cycles in the heating container by fan and heater. Unwind and rewind tension control helps hologram foil to be coated and laminated smoothly for die-cutting and slitting. Specifications: Hologram foil is coated with white color water base glue. This glue is for holographic sticker. The coating and lamination machine has controller panel to make the machine works easily. The glue/adhesive used for this machine can be water base or solvent base. It can be hot melt glue for hot stamping foil and Ethyl acrylate glue for hologram label. The glue/adhesive used for this machine can be water base or solvent base. It can be hot melt glue for hot stamping foil and Ethyl acrylate glue for hologram label. To coating hot melt glue will have different cylinder than glue coating for hologram sticker.
This machine is suitable to emboss many kinds of film, such as transparent BOPP, PVC, PET film, extensively used in manufacturing hologram film for anti-counterfeit hologram packing material. Laminating together with hologram film, lots boxes have fake preventing packaging and improving their appearance with shining and vivid hologram effect. To metallize these transarent BOPP, PVC, PET film, we can get aluminum metallized hologram film in different color, such as silver, red, blue, green, yellow,ect.
Automatic Die-cutting Machine with auto sheeting and slitting quipment
Model A automatic die-cutting machine is very good to die-cut hologram sticker precisely and fast. It's suitable to die-cut hologram stickers in roll very precisely by tracing white register mark. Label cutting with photo cell(register mark). Holograohic sticker cutting according position of photo cell(register mark) every line.
Hologram sticker is slitted into reels. It has slitter which can slit big hologram sticker roll into small rolls. Hologram sticker is slitted into reels. Hologram sticker is slitted into reels. Performance and Characteristics: 1. Automatic anti-deviation when unwinding foil. It can improve precision of unwind to decrease deviation in horizontal direction. Main Parameters: 1. Die cutting width and length: a.200X200mm2 b.300X200mm2 Hologram sticker is automatic sheeted into panels and counted how many sheet is done. Hologram sticker is automatic sheeted into panels. Hologram sticker is automatic sheeted into panels and counted how many sheets done is done. . We are not manufacturer of this machine. There's more than 10 good Chinese suppliers. If you are interrested in this machine, we can give some suggestion. Vacuum Metalizer metalize on plastic films and paper - polyester, BOPP, CPP, PE, PP, etc. Chinese companies export this kind machine world widely, including USA, Europe, India, Japan, South Korea, etc.
Semi Automatic Hot Stamping Machine This machine is used for hologram hot stamping foil or normal hot stamping foil press on paper card, rubber, photo, wood, leather, plastic, kinds of package of food & cosmetics (1) Hot Stamping Area : 180(Length) - 280(Width) High-speed Rotary Hot Stamping Machine This machine make for hologram hot stamping foil or normal hot stamping foil press on paper, film, alumimum foil,etc. It's available for hologram label, hologram hot stamping transfer onto document, holographic strip, scratch off hologram production. This machine also can slit paper into small rolls after hot stamping. (1) Hot Stamping Strip Area : 5(Length) - 60(Width)
Automatic Hot Stamping Machine with White Photo Cell & Die-cutting Machine This machine is used for hologram hot stamping foil or normal hot stamping foil press on paper, film, etc. It's available for hologram label, hologram document production, especially for holograms. This machine will locate stamping position precisely by trace white photo cell(register eye mark) by sensor. After hologram transfer onto paper precisely , this machine also will die-cut sticker in roll or sheet into customized shape.
We have two type of this Automati hot stamping machine. One mould only have hot stamping fuction. Another has hot stamping and die-cutting ability together. Automatic Holographic Hot Stamping and Cutting Machine Automatic hologram hot stamping machine is very good to hot stamping hologram hot stamping foil precisely and fast onto label, paper and other material in roll. It's suitable to hot stamp hologram onto label in roll very precisely by tracing white register mark. Performance and Characteristics: 1. Automatic anti-deviation when unwinding foil. It can improve precision of unwind to decrease deviation in horizontal direction. Main Parameters: 1. Hot Stamping width and length: 300X200mm2
HL_2 Manually hot stamping machine HL_2 Manually hot stamping machine m is widely used in a variety of printing material, such as paper, plastic card, shoebox, invitation cards, leather, fabric, etc. This equipment has good stability with high pressure. Technical parameters:
HL_1 Manually hot stamping machine HL_1 Manually hot stamping machine m is widely used in a variety of printing material, such as PVC card, paper, invitation cards, leather, etc. Technical parameters:
List of Hologram Making Machines download Video of hologram project sample About holographic master Shoot holographic master. 2D/3D holographic mastering, Dot-matrix mastering, 3D holographic mastering, Stereogram holographic master Hologram Origination More than 100 patterns big size holographic originations in stock, as well as supplying customized design master origination up size to 1200mm*650mm. Photoresist Glass Master Photoresist glass with laser beam effective pre-coated chemical can record hologram image by laser beam in lab or matrix system. Nickel Hologram Origination Hologram master origination is a piece of nickel shim copy from photoresist glass made by process of electronic forming. It's mother shim for next step hologram printing. Embossing Operation Shim Hologram shim in size of 6'*6' embosses on metalized film for sticker. Big size hologram nickel shim widely to do soft emboss for holographic packaging. Hologram Procution Line Set Up, Training and Technology Trasfer We supply whole set hologram production line, training and technology transfer with chemical formula for differnt solutions of hologram printing.
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